If the ultrasonic cleaner is not operated properly, it will affect the service life of the ultrasonic cleaner product. So, how to use an ultrasonic cleaner correctly? Now, let's have the experts from Kejiemeng teach you how to use the ultrasonic cleaner correctly.
【 Installation of Ultrasonic Cleaner 】 : Please refer to the installation manual of the ultrasonic cleaning machine to connect the temperature control sensor signal line, ultrasonic drive line, heater control line and other lines between the electrical control cabinet and the main unit of the cleaning machine, and connect the 380VAC power supply. Install the water supply pipe, drain pipe and overflow discharge pipe of the cleaning machine.
【 Ultrasonic Cleaner Water Addition 】 : Add an appropriate amount of clean water to the cleaning tank. The water level should be such that it subtracts the parts to be cleaned, generally not exceeding three quarters of the cleaning tank.
【 Ultrasonic Cleaner Heating 】 : Turn on the electric control heating switch and point the white scale line on the water temperature adjustment knob to the appropriate temperature (it should be around 60℃). During the operation of the cleaning machine, the maximum temperature of the cleaning agent should not exceed 70℃. When the water temperature rises to around 40 ℃, add the UC-O3 component cleaning agent to the cleaning tank (generally about 5kg at a time), and slowly stir the clear water to ensure it is fully dissolved (at this point, you can also start the ultrasonic wave or turn on the aeration device for stirring). 【 Pre-treatment for Ultrasonic Cleaning Machine 】 : Before cleaning, it is advisable to use a bamboo knife to simply clean the dirt on the surface of the components (for example, the outer surface of dust covers will have a lot of dust, and parts like cylinder blocks will accumulate a lot of thick and easy-to-remove oil sludge at the curve changes of their shells), so as to extend the service life of the cleaning solution. Ultrasonic waves can perform precise cleaning, but their ability to handle mud-like contaminants is relatively weak. Therefore, during the pretreatment process, efforts should be made to remove yellow mud or thin mud-like contaminants as much as possible.
【 Ultrasonic Cleaning machine Parts Placement 】 : Place the components in the steel bar material basket and gently put them into the cleaning pool. When a large number of parts are placed at one time, they should be evenly distributed in the material basket as much as possible and not overlap.
【 Ultrasonic Cleaner Startup 】 : When the ultrasonic cleaner is working normally, ultrasonic waves are emitted simultaneously from three directions. Press the side ultrasonic start button, and the ultrasonic waves on both sides have already started. Rotate the power adjustment knob to the right and press the side ultrasonic start button. And rotate it to the appropriate power. At this point, the LEO display shows the current bottom ultrasonic working power value.
【 Ultrasonic Cleaner Shutdown 】 : If you want to stop the machine during the cleaning process, you should first adjust the power knob to the minimum. Press the stop bottom ultrasound again. The cleaning time should be controlled according to the condition of the surface to be cleaned. 【 Ultrasonic Cleaner Overflow 】 : If there is too much floating oil on the liquid surface of the cleaning tank. The overflow device of the cleaning machine should be opened to drain it to prevent secondary contamination of the workpiece being cleaned. The specific operation is as follows: Open the overflow discharge valve, and inject water or cleaning liquid into the cleaning pool until the cleaning liquid starts to overflow (it is recommended to use a scraper or similar tool to cut and apply floating oil in the direction of the overflow outlet to promote its rapid flow). Keep the overflow discharge valve closed all the time to prevent accidental overflow from causing ground pollution. 【 Post-treatment of Ultrasonic Cleaning Machine 】 : Remove the cleaned parts, use compressed air to thoroughly blow off the residual cleaning liquid in each hole of the machine, and dry the surface (it is recommended to use a dust gun in conjunction with an air compressor). If conditions permit, it is best to install a water pool near the cleaning machine. So as to rinse the taken components;
【 Treatment of Ultrasonic Cleaning Agent 】 : When the cleaning machine has washed too many parts, the content of oil sludge in the cleaning agent will be quite high, and in addition, the emulsifying effect of ultrasonic waves. The cleaning agent will weaken its cavitation ability due to excessive dirt and stickiness, and should not be used any longer. It is recommended that users configure a water storage bucket to be used in conjunction with the cleaning machine to settle overly dirty cleaning agents for recycling, thereby reducing costs.
【 Auxiliary Role of Ultrasonic Cleaning Machine Immersion 】 : Many components, such as cylinder heads, pistons, connecting rods, turbochargers, intake and exhaust manifolds, etc., carry carbon deposits on these parts. Some of them are relatively light and can be easily cleaned, but some are very heavy. In such cases, a necessary soaking and softening process for the workpiece will achieve a better cleaning effect.
The above is the explanation by the experts of Kejiemeng on how to use the ultrasonic cleaner. I wonder if it is helpful to you. The first step to take before using the machine is to read the relevant manual. Only in this way can the inconvenience caused by improper operation of the machine be avoided.