During the process of using the machine, it is inevitable that there will be a little confusion. ultrasonic cleaner is the same. We are not very professional when using it, and we are even novices. Who should we turn to for help? Most people would immediately go to the Internet to look for answers, search for various answers to try, but it really helps a lot. The problems that occur during the use of ultrasonic cleaners are listed for Q&A. 1. Add water to the ultrasonic cleaner. Add an appropriate amount of clean water to the cleaning tank. The liquid level should be such that it covers the parts to be cleaned, and generally should not exceed three quarters of the tank. 2. Overflow of ultrasonic cleaning machine. If there is excessive floating oil on the liquid surface of the cleaning tank. It is appropriate to lift the overflow device of the cleaning machine and sweep it away to prevent secondary infection of the workpiece being cleaned. The specific measures are as follows: Open the overflow discharge valve, inject water or cleaning solution into the cleaning pool until the cleaning solution starts to overflow (it is recommended to use a scraper or similar tool to cut and apply floating oil towards the overflow outlet to facilitate its rapid flow), and keep the overflow discharge valve closed all the time to prevent accidental overflow from causing ground infection.
Iii. Shutdown of the ultrasonic cleaning machine. If the machine needs to be shut down during the cleaning process, the power knob should be adjusted to the minimum first. Press the final ultrasonic button again. The cleaning time should be controlled according to the environment of the surface to be cleaned. Iv. Pretreatment for Ultrasonic Cleaning Machines. Before cleaning, it is advisable to use a bamboo knife to simply clean the dirt on the surface of the components (for example, there will be a lot of dust on the outer surface of dust covers, and for complete machines like cylinder blocks, there will be a lot of thick and easily removable oil sludge accumulated at the curves of the outer shell), so as to extend the service life of the cleaning solution. Ultrasonic cleaning or rough cleaning can be carried out, but their ability to deal with mud-like contaminants is slightly weak. Therefore, in the pre-treatment process, yellow mud or thin mud-like contaminants should be removed as much as possible. V. Disposal of Cleaning Agents for Ultrasonic Cleaning Machines. When the cleaning machine has washed an excessive amount of the entire machine, the content of oil sludge in the cleaning agent will be equally high, coupled with the emulsifying effect of ultrasonic waves. The cleaning agent will weaken its cavitation ability due to excessive dirt and stickiness, and should not be used continuously. It is recommended that users set up a water storage tank and use it in conjunction with the cleaning machine to accumulate overly dirty cleaning agents for recycling and cost reduction. Vi. Post-treatment of Ultrasonic Cleaning Machines. Store the cleaned parts and use an expanded atmosphere to purely blow off the residual cleaning solution in each hole, and dry the surface (it is recommended to use a dust blower gun in conjunction with an air expander). If conditions permit, it is best to set up a water pool around the cleaning machine. So as to rinse the stored components. Vii. Placement of the Ultrasonic Cleaner as a whole. Place the components in the steel bar material basket and secretly put them into the cleaning pool. When a considerable number of complete machines are put in at one time, they should be evenly distributed in the material basket as much as possible and not stacked. Viii. Installation of Ultrasonic Cleaning Machine. Please refer to the installation manual of the ultrasonic cleaner to connect the temperature control sensor signal line, ultrasonic drive line, heater pipe line, etc. between the electrical control cabinet and the main unit of the adjacent cleaning machine, and connect the 380VAC power supply. Install the drain pipe, drainage pipe and overflow discharge pipe of the cleaning machine. Ix. The rescue effect of Ultrasonic Cleaning Machine Immersion. Many components, such as cylinder heads, pistons, connecting rods, turbochargers, intake and exhaust manifolds, etc., carry carbon deposits on these parts. Some of them are relatively light and can be easily cleaned, but some are very heavy. In such an environment, the important soaking and softening process for the workpiece will achieve a better cleaning effect. If the time arrangement is appropriate, perhaps the components can be placed in the cleaning agent for accommodation, allowing the residual heat of the cleaning agent to soak them. The next day, when the ultrasonic cleaning is started, even the most difficult components may achieve a good cleaning effect. X. Heating of the ultrasonic cleaner. Turn on the electric heating switch and point the pure white scale line on the water temperature adjustment knob to the appropriate temperature (it should be around 60℃). During the application of the cleaning machine, the maximum temperature of the cleaning agent should not exceed 70℃. Eleven. Start up the ultrasonic cleaner. When the ultrasonic cleaner is working normally, ultrasonic waves are emitted simultaneously from three directions. Press the side ultrasonic start button, and the ultrasonic waves on both sides have already started. Twist the power adjustment knob to the right and press the side ultrasonic start button. And turn it to the appropriate power. At this point, the LEO indicator shows the current bottom ultrasonic working power value. Twelve. Add cleaning agents to the ultrasonic cleaning machine. When the water temperature rises to around 40 ℃, add the UC-O3 component cleaning agent to the cleaning tank (usually about 5kg at a time), and slowly stir the clean water to ensure it is fully dissolved (at this point, you can also start the ultrasonic wave or turn on the aeration device for stirring).